Application of Vent Silencers

Vent silencers (exhaust silencers) are used in various industrial equipment to reduce noise generated during the discharge of air or gas into the environment. Sudden discharge processes can produce significant noise and contribute to environmental noise pollution. For example, in safety relief valves, when system pressure exceeds the allowable limit, gas is released into the atmosphere to restore pressure to a safe level. The noise generated during this process is primarily dependent on the pipeline pressure and the diameter of the outlet pipe.

In many industries, it is sometimes necessary to discharge working fluids such as gas or steam from high-pressure process lines into the atmosphere. This discharge may occur due to activation of safety relief valves, excess process flow rates, system start-up operations prior to reaching steady thermodynamic and flow conditions, or during the filling and emptying cycles of instrument air compressor tanks. In most cases, the pressure differential between the main process line and the ambient environment is high, causing the fluid velocity to become extremely high and potentially approach sonic velocity, which results in intense noise generation.

These silencers are designed using specialized computational design codes, and the acoustic performance of each component has been experimentally validated under laboratory conditions. The silencers are capable of achieving noise reductions of up to 40 dB.

Examples of vent silencers manufactured by the company are shown in Figure 1. Figure 1(a) illustrates a vent silencer equipped with four inlet nozzles and an annular baffle configuration. Figure 1(b) presents the smallest vent silencer, with a length of 15 cm. Figures 1(c) and 1(d) show two vent silencers featuring circular baffle arrangements with varying diameter configurations. The silencer shown in Figure 1(c) is a large-scale unit manufactured by the company, with a diameter of 3.2 meters, a length of 6.5 meters, and a total weight of 9.5 tons.

The primary end users of this product include refineries, petrochemical plants, power generation facilities, gas transmission and distribution industries, food processing industries, and steel manufacturing plants.

figure 1 (a)

figure 1 (b)

figure 1 (c)

figure 1 (d)

 

figure 2 (a): 3D model of the vent silencer, figure 2 (b): On-site product, figure 3 (c): Noise db curve in terms of frequency with and without the vent silencer

 

 

Technical Specifications (Khangiran vent silencer)

  1. Noise Reduction [dB]: Up to 40 dB or higher (depending on customer requirements)

  2. Capacity [kg/h]: Up to 150,000 or higher (depending on customer requirements)

  3. Design and Operating Pressure of Nozzle (Diffuser) [bar]: Up to 60 or higher (depending on customer requirements)

  4. Service Life: Up to 5 years or longer (depending on customer requirements)

  5. Fabrication, Manufacturing, and Testing: Including weld radiography, hydrostatic testing, and related inspections, performed in accordance with ASME standards

  6. After-Sales Service: Guaranteed for up to 10 years. Consumable components can be replaced every one to two years if required.

 

 

Technical Complexity

This product has been designed using the company’s proprietary and specialized computational design code. The acoustic performance of each component has also been experimentally evaluated in the company’s laboratory facilities.

 

 

Vent Silencer Features

This product is custom-manufactured according to customer requirements. Typically, design requirements vary based on operational constraints and environmental conditions. The product offers two key advantages:

  1. Compliance with all relevant and internationally recognized industry standards.

  2. Provision of free pre-sales technical consultation, along with post-sales support for supplying materials and consumable components.

All services are readily accessible and are delivered to customers with minimal time and cost.

Contact Us

    +985135425513

    +985135425514 

     www.toosacoustic.com

       Shokofaei3 St., Khorasan Science and Technology Park, Km.12, Quchan Highway, Mashhad, Iran.

        Toos Acoustic, Postal Code 9185176935, Working Hours: 8am to 4pm

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